Product Description

 

Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
 

Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)

Advantages

  1. Good Sealing Performance .
  2. Cylinder has good heat dissipation performance .
  3. Completely Oil-free , the gas purity can be guaranteed to be higher than 99.999% .
  4. High Compression Ratios, High discharge pressure up to 1000bar .
  5. Long service life ,more than 20 years .

     Lubrication includes : oil free lubrication and splash lubrication
     Cooling method includes: Water cooling and air cooling.
     Type includes: V-type, W-type,D-type,Z-type

Product Description

The diaphragm compressor is driven by a motor, and rotates the crankshaft via a belt pulley, then makes the piston in the oil cylinder reciprocate through a connecting rod, thus resulting in the diaphragm vibrating to and fro through pushing the oil. The processes of suction and discharge are completed by each vibration of the diaphragm under the control of the suction valve and the discharge valve. A small amount of oil in the oil cylinder leaks into the oil case through the clearance between the oil cylinder and the ring groove during the operation of the diaphragm compressor, in order to compensate for the oil loss to make the diaphragm close to the curved surface of compression head cover after the end of compression stroke for completely discharging the compressed media. The oil amount is slightly more than the oil leakage amount when the oil is injected into the oil cylinder by the oil compensation pump during the suction process of the compressor, the excess oil flow back to the crankcase by the pressure regulation valve of oil pressure while the end of compressor stroke.  

The compressed media doesn’t contact with the oil due to the diaphragm completely separating the gas chamber from the oil chamber, therefore the purity of the compressed media can be guaranteed due to no oil contamination. The gas chamber is composed of a contoured cover and the diaphragm, which is a closed chamber resulting in a good sealing performance.

The diaphragm compressor is a kind of reciprocating compressor with a special structure, big compression ratio, and good sealing performance, the compressed gas is not contaminated by lube oil and other CHINAMFG impurities, which is suitable for compressing high-purity gas, rare and precious gas, flammable and explosive gas, poisonous and harmful gas, corrosive gas and high-pressure gas.

Main Structure
The diaphragm compressor structure is mainly composed of a motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system, and some accessories.

Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc. (Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor

Application 
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, medicine, scientific research.

Outlet pressure at 50 bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi) and other pressure can be customized.

Product features:
1. Good sealing performance:
A diaphragm compressor is a kind of special structure positive displacement compressor, the gas does not need lubrication, has good sealing performance, the compression medium does not contact with any lubricant, and will not produce any contamination in the compression process, Especially suitable for high purity (99.9999% above), rare, highly corrosive, toxic, harmful, flammable, explosive and radioactive gas compression, transportation and bottle filling.

2. Cylinder heat dissipation performance is good:
Compressor cylinder heat dissipation performance is good, close to isothermal compression, can use a high compression ratio, suitable for compression of high-pressure gas.

Technological advantage
1, Low of speed prolongs the service life of wearing parts. The new membrane cavity curve improves the volume efficiency. optimizes the gas valve profile, and the diaphragm adopts a special heat treatment method, greatly prolonging the service life.

2, the use of a high-efficiency cooler, so that the temperature is low, and high efficiency, can properly extend the life of lubricating oil, O-ring, and valve spring. Under the condition of meeting the technological parameters, the structure is more advanced, reasonable, and energy-saving.

3, the cylinder head uses a Mosaic double O-ring seal, its sealing effect is far better than the open head.

4, diaphragm rupture alarm structure is advanced, reasonable, and reliable, diaphragm installation is non-directional and easy to replace.

5. The parts of the whole equipment are concentrated on a common skid which is easy to transport, install and operate.

Main Structure
The diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
 

                                   Structure and working cycle of diaphragm compressor

Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor

Application 
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, medicine, scientific research.

Outlet pressure at 50bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi) and other pressure can be customized .

GL series diaphragm compressor parameter table
  Model Cooling water (L/h) Flow
(Nm³/h)
Inlet
pressure
(MPa)
Outlet
pressure
(MPa)
Dimensions L×W×H(mm) Weight (kg) Motor Power (kW)
1 GL-10/160 1000 10 Atmospheric 16 2200×1200×1300 1600 7.5
2 GL-25/15 1000 25 Atmospheric 1.5 2200×1200×1300 1600 7.5
3 GL-20/12-160 1000 20 1.2 16 2200×1200×1300 1600 7.5
4 GL-70/5-35 1500 70 0.5 3.5 2000×1000×1200 1600 15
5 GL-20/10-150 1500 20 1.0 15 2200×1200×1300 1600 15
6 GL-25/5-150 1500 25 0.5 15 2200×1200×1300 1600 15
7 GL-45/5-150 2000 45 0.5 15 2600×1300×1300 1900 18.5
8 GL-30/10-150 1500 30 1.0 15 2300×1300×1300 1700 11
9 GL-30/5-160 2000 30 0.5 16 2800×1300×1200 2000 18.5
10 GL-80/0.05-4 4500 80 0.005 0.4 3500×1600×2100 4500 37
11 GL-110/5-25 1400 110 0.5 2.5 2800×1800×2000 3600 22
12 GL-150/0.3-5 1100 150 0.03 0.5 3230×1770×2200 4200 18.5
13 GL-110/10-200 2100 110 1 20 2900×2000×1700 4000 30
14 GL-170/2.5-18 1600 170 0.25 1.8 2900×2000×1700 4000 22
15 GL-400/20-50 2200 400 2.0 5.0 4000×2500×2200 4500 30
16 GL-40/100 3000 40 0.0 10 3700×1750×2000 3800 30
17 GL-900/300-500 3000 900 30 50 3500×2350×2300 3500 55
18 GL-100/3-200 3500 100 0.3 20 3700×1750×2150 5200 55
19 GL-48/140 3000 48 0.0 14 3800×1750×2100 5700 37
20 GL-200/6-60 3000 200 0.6 6.0 3800×1750×2100 5000 45
21 GL-140/6-200 5000 140 0.6 20.0 3500×1380×2350 4500 55
22 GL-900/10-15 2500 900 1.0 1.5 3670×2100×2300 6500 37
23 GL-770/6-20 4500 770 0.6 2.0 4200×2100×2400 7600 55
24 GL-90/4-220 6000 90 0.4 22.0 3500×2100×2400 7000 45
25 GL-1900/21-30 3800 1800 2.1 3.0 3700×2000×2400 7000 55
26 GL-300/20-200 4200 300 2.0 20.0 3670×2100×2300 6500 45
27 GL-200/15-200 4000 200 1.5 20.0 3500×2100×2300 6000 45
28 GL-330/8-30 5000 330 0.8 3.0 3570×1600×2200 4000 45
29 GL-150/6-200 5000 150 0.6 20.0 3500×1600×2100 3800 55
30 GL-300/6-25 4500 300 0.6 2.5 3450×1600×2100 4000 45

Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate:  _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas 
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply:  _V/  _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing
 

 

Picture Dispaly

 

Company strength display

HangZhou CHINAMFG Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.

Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.

After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;

Exhibition Display
 

 

Certificate display

Packaging and Shipping

FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ

2.How long is delivery time ?
Delivery time is around the 30-90 days .

3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.

4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.

5.Will you provide some spare parts of the machines?
Yes, we will .

 

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After-sales Service: Provide After-Sell Sevice
Warranty: 18monthes
Application: High Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Lubrication Style: Oil-free
Customization:
Available

|

air compressor

How Do Gas Air Compressors Compare to Diesel Air Compressors?

When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:

1. Fuel Efficiency:

Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.

2. Power Output:

Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.

3. Cost:

In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.

4. Maintenance Requirements:

Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.

5. Environmental Impact:

When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.

6. Portability and Mobility:

Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.

It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.

In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.

air compressor

Can Gas Air Compressors Be Used for Pneumatic Tools?

Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:

1. Versatile Power Source:

Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.

2. High Power Output:

Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.

3. Mobility and Portability:

Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.

4. Continuous Operation:

Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.

5. Suitable for High-Demand Applications:

Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.

6. Flexibility in Compressor Size:

Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.

7. Reduced Dependency on Electrical Infrastructure:

Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.

It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.

In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.

air compressor

What Is a Gas Air Compressor?

A gas air compressor is a type of air compressor that is powered by a gas engine instead of an electric motor. It uses a combustion engine, typically fueled by gasoline or diesel, to convert fuel energy into mechanical energy, which is then used to compress air. Here’s a detailed explanation of a gas air compressor:

1. Power Source:

A gas air compressor utilizes a gas engine as its power source. The engine can be fueled by gasoline, diesel, or other types of combustible gases, such as natural gas or propane. The combustion engine drives the compressor pump to draw in air and compress it to a higher pressure.

2. Portable and Versatile:

Gas air compressors are often designed to be portable and versatile. The gas engine provides mobility, allowing the compressor to be easily transported and used in different locations, including remote job sites or areas without access to electricity. This makes gas air compressors suitable for applications such as construction projects, outdoor activities, and mobile service operations.

3. Compressor Pump:

The compressor pump in a gas air compressor is responsible for drawing in air and compressing it. The pump can be of various types, including reciprocating, rotary screw, or centrifugal, depending on the specific design of the gas air compressor. The pump’s role is to increase the pressure of the incoming air, resulting in compressed air that can be used for various applications.

4. Pressure Regulation:

Gas air compressors typically feature pressure regulation mechanisms to control the output pressure of the compressed air. This allows users to adjust the pressure according to the requirements of the specific application. The pressure regulation system may include pressure gauges, regulators, and safety valves to ensure safe and reliable operation.

5. Applications:

Gas air compressors find applications in a wide range of industries and activities. They are commonly used in construction sites for powering pneumatic tools such as jackhammers, nail guns, and impact wrenches. Gas air compressors are also utilized in agriculture for operating air-powered machinery like sprayers and pneumatic seeders. Additionally, they are employed in recreational activities such as inflating tires, sports equipment, or inflatable structures.

6. Maintenance and Fuel Considerations:

Gas air compressors require regular maintenance, including engine servicing, oil changes, and filter replacements, to ensure optimal performance and longevity. The type of fuel used in the gas engine also needs to be considered. Gasoline-powered compressors are commonly used in smaller applications, while diesel-powered compressors are preferred for heavy-duty and continuous operation due to their higher fuel efficiency and durability.

Overall, a gas air compressor is an air compressor that is powered by a gas engine, offering mobility and versatility. It provides compressed air for various applications and is commonly used in construction, agriculture, and outdoor activities. Regular maintenance and fuel considerations are essential to ensure reliable operation and optimal performance.

China Custom Anti-Corrosion Hydrogen Oxygen CO2 Air Gas Diaphragm Membrane Compressor Manufacturer   12v air compressorChina Custom Anti-Corrosion Hydrogen Oxygen CO2 Air Gas Diaphragm Membrane Compressor Manufacturer   12v air compressor
editor by CX 2024-01-15