Product Description

Product Description

 High gas purity oil-free piston booster compressor for Food and beverage industry

Introduction of 50HP CHINAMFG :

Screw Air Compressor is widely used in different industry.  It can provide pressure 7bar, 8bar, 10bar, 12bar, Air flow is from 1m3/min to 30m3/min even more.

Full-automatically load and unload.  Compressor will start automatically when there is no pressure, and will stop working when the pressure is full in air tank.  When the compressor is short of electricity, the electricity will be in reverse.  When the pressure is too high, the temperature is also high, which can protect itself full-automatically.  You can use our compressor without any workers on duty.

Our technology adopts the third CHINAMFG non-symmetry tooth-model rotor in 5:6.  The distance between rotor we keep is in 0.003 inch, which will have no abrasion for ever.  The fall in tooth of rotor and cost of circumfluence is very small.  Then it will be in higher effort than 4:6 about 10-20%, reducing electricity about 20%.  We use CHINAMFG bearing, which prolongs the life of main machine.  Our machine can work continuously in 24 hours.

Screw air compressor VS Piston air compressor

Item

 Screw air compressor

Piston air compressor

Consumption

Compare with piston air compressor, screw air compressor more energy saving

Energy loss because mechanical wearing. Low speed, high comsumption

Consumbale 

parts

Air filter/Oil filter/Air/Oil Separator

much consumable parts, piston, ring, valve, etc

Noise

Low noise, cabinet with sound proof enclosure

no cabinet, very noise

Operation 

and maintenance

Automactically, easy operation and maintenance, controller with alarm function, suit for unattended operation 

maintenance complicated

Compressed 

air quality

Low discharger temperature, oil content in the compressed air is ≤3ppm

higher discharger temperature, no air/oil separator, high oil content in the compressed air

Durability

Two rotor no wearing, stable air delivery, F.A.D and efficiency will not reduce although use a period of time

main parts easy to wearing, therefore F.A.D and efficiency will reduce after use a period of time

Feature of 50HP Screw Compressor:

1.  High efficiency permanent magnet motor, compared with ordinary three-step out-of-phase motor, energy saving is about 6-7%.
2. Adopt the new generation of type line host, split coupling structure, compact and stable, high energy efficiency.
3. Intelligent frequency conversion technology, 30% energy saving compared with ordinary power frequency air compressor.
4. High-efficiency motor of CHINAMFG brand, protection grade IP23/IP54, insulation grade F, CHINAMFG heavy duty bearing, the
efficiency is 3-5% higher than similar products.   

Product Parameters

Screw Compressor Model
 
Air flow m3/min Pressure bar Power hp  Cooing type
YD-10SA 1.0 7/8/10 10 Air cooling/Water cooling
YD-15SA 1.5 15
YD-20SA 2.1 20
YD-25SA 2.7 25
YD-30SA 3.2 30
YD-40SA 4.3 40
YD-50SA 5.7 50
YD-60SA 6.9 60
YD-75SA 9.8 75
YD-100SA 11.3 100

If these are not what you need, you can give us the exhaust pressure, displacement, usage and some other requirements of the air compressor, We will custom for you.
 

Packaging & Shipping

Packaging Details: Wooden case package
Delivery Detail: 15 working days

 

 

 

Company Profile

 

ZheJiang CHINAMFG Union Machinery is a professional manufacturer of plastic machines. It occupied an area of 18000 square meters. With years of development, its products covers plastic extrusion lines, plastic blowing machine, plastic recycling machine, air compressor etc. 

Stick to the company idea is making good machine, being good person, CHINAMFG alwasy provide customers with high quality machines. Warmly welcome to visit our factory (next to ZheJiang )!
 

 

 

Why choose us?

Our advantages

1.20+ years plastic machine factory and we have 20000 square CHINAMFG standard workshop
2.15+ years experience engineer for the plastic machine, They can provide you with customized services
3.15+ years experience After-sales team, They have debugged and repaired 100+ production lines.
4.18 hours online sales staff, They can answer your questions within 6 hours

FAQ

Q: Your company is a transactional company or an industrial manufacture factory?
A: We are an industrial manufacture factory which locates in HangZhou city.

Q: All of your products are made by your self or compacted via purchasing the others?
A: We have independent technical team who focus on making machines, all the products are made by our technical team.

Q: What is the ability of your factory?
A: About 100 lines per month.

Q: Do you have any other services about your products?
A: We have a lot of experience on making projects and specifications for our clients, also we have a fixed service system.

Q: How do you make the quotation for clients? 
A: The price depends on quality and performance but the clients should be satisfied first.

 

 

After-sales Service: 1 Year
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

What Is the Noise Level of Gas Air Compressors?

The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:

1. Compressor Design:

The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.

2. Engine Type:

The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.

3. Operating Conditions:

The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.

4. Noise-Reducing Features:

Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.

5. Manufacturer Specifications:

Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.

6. Distance and Location:

The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.

It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.

Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.

air compressor

How Do Gas Air Compressors Contribute to Energy Savings?

Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:

1. Efficient Power Source:

Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.

2. Reduced Electricity Consumption:

Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.

3. Demand-Sensitive Operation:

Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.

4. Energy Recovery:

Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.

5. Proper Sizing and System Design:

Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.

6. Regular Maintenance:

Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.

7. System Optimization:

For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.

In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.

air compressor

How Does a Gas Air Compressor Work?

A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:

1. Gas Engine:

A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.

2. Compressor Pump:

The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.

3. Intake Stroke:

In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.

4. Compression Stroke:

During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.

5. Discharge Stroke:

Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.

6. Pressure Regulation:

Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.

7. Storage and Application:

The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.

Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.

China factory High Gas Purity Oil-Free Piston Booster Compressor for Food and Beverage Industry   portable air compressorChina factory High Gas Purity Oil-Free Piston Booster Compressor for Food and Beverage Industry   portable air compressor
editor by CX 2023-10-19