Product Description
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor)
Advantages
- Good Sealing Performance.
- Cylinder has good heat dissipation performance .
- Completely Oil-free , the gas purity can be guaranteed to be higher than 99.999% .
- High Compression Ratios, High discharge pressure up to 1000bar .
- Long service life ,more than 20 years .
Lubrication includes : oil free lubrication and splash lubrication
Cooling method includes: Water cooling and air cooling.
Type includes: V-type, W-type,D-type,Z-type
Product Description
Main Structure
The diaphragm compressor structure is mainly composed of a motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system, and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor, bottle filling compressor, oxygen diaphragm compressor
GZ Model Instruction
GZ diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
GZ diaphragm compressor for my company independent research and development of large diaphragm compressor, its advantages are: high compression ratio, large displacement, large piston force, stable running, high exhaust pressure, etc, has been widely used and petroleum chemical industry and nuclear power plant, and so on,.Two GZ type diaphragm compressor cylinder arrangement for symmetrically arranged in parallel, more suitable for the petrochemical and nuclear power plant such as uninterrupted operation for a long time, because of the cylinder body symmetry, run up against other arrangement of diaphragm compressor is the most stable operation, running, small vibration from the ground clearance is more convenient in maintenance.
Application
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, medicine, scientific research.
Outlet pressure at 50bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi) and other pressure can be customized.
Product features:
1. Good sealing performance:
A diaphragm compressor is a kind of special structure positive displacement compressor, the gas does not need lubrication, good sealing performance, the compression medium does not contact with any lubricant, will not produce any contamination in the compression process, Especially suitable for high purity (99.9999% above), rare, highly corrosive, toxic ,harmful, flammable , explosive and radioactive gas compression, transportation and bottle filling.
2. Cylinder heat dissipation performance is good:
Compressor cylinder heat dissipation performance is good, close to isothermal compression, can use high compression ratio, suitable for compression of high-pressure gas.
Technological advantage
1, Low of speed prolongs the service life of wearing parts. The new membrane cavity curve improves the volume efficiency. optimizes the gas valve profile, and the diaphragm adopts a special heat treatment method, greatly prolonging the service life.
2, the use of a high-efficiency cooler, so that the temperature is low, high efficiency, can properly extend the life of lubricating oil, O-ring, valve spring. Under the condition of meeting the technological parameters, the structure is more advanced, reasonable and energy-saving.
3, the cylinder head using a Mosaic double O-ring seal, its sealing effect is far better than open head.
4, diaphragm rupture alarm structure is advanced, reasonable, and reliable, diaphragm installation is non-directional and easy to replace.
5. The parts of the whole equipment are concentrated on a common skid which is easy to transport, install, and operate.
How does a diaphragm compressor work?
A diaphragm compressor is a variant of the classic reciprocating compressor with backup and piston rings and rod seal. The compression of gas occurs by means of a flexible membrane, instead of an intake element. The back-and-forth moving membrane is driven by a rod and a crankshaft mechanism.
Product series for hydrogen application
Max. discharge pressure: 87MPa
Flow range: 100-1000NM3/h
Motor power: 15~185kw
45MPa diaphragm compressor for hydrogenation station
| Capacity (Kg/d) |
Model | Inlet pressure (MPa) |
Outlet pressure (MPa) |
Flow (Nm3/h) |
Motor power (KW) |
| 100 | GZ-100/125-450 | 5.0~20 | 45 | 100 | 15 |
| 200 | GZ-200/125-450 | 5.0~20 | 45 | 200 | 30 |
| 300 | GZ-350/125-450 | 5.0~20 | 45 | 350 | 37 |
| 500 | GD-500/125-450 | 5.0~20 | 45 | 500 | 55 |
| 1000 | GD-1000/125-450 | 5.0~20 | 45 | 1000 | 110 |
87MPa diaphragm compressor for hydrogenation station
| Capacity (Kg/d) |
Model | Inlet pressure (MPa) |
Outlet pressure (MPa) |
Flow (Nm3/h) |
Motor power (KW) |
| 200 | GZ-200/200-870 | 20 | 87 | 200 | 30 |
| 200 | GD-200/150-1000 | 10~20 | 100 | 200 | 45 |
| 500 | GD-500/150-1000 | 10~20 | 100 | 500 | 90 |
| 800 | GD-800/150-1000 | 10~20 | 100 | 500 | 160 |
Diaphragm compressor Hydrogen filling
| Model | Inlet pressure (MPa) |
Outlet pressure (MPa) |
Flow (Nm3/h) |
Motor power (KW) |
| GD-170/17-220 | 1.7 | 22 | 170 | 37 |
| GD-220/17-220 | 1.7 | 22 | 220 | 45 |
| GD-360/17-220 | 1.7 | 22 | 360 | 75 |
| GD-420/18-220 | 1.8 | 22 | 420 | 90 |
| GD-650/19-220 | 1.9 | 22 | 650 | 132 |
| GD-1000/19-220 | 1.9 | 22 | 1000 | 185 |
Diaphragm compressor for on-site hydrogenation station
| Model | Inlet pressure (MPa) |
Outlet pressure (MPa) |
Flow (Nm3/h) |
Motor power (KW) |
| GD-100/15-220 | 1.5 | 22 | 100 | 37 |
| GD-150/15-450 | 1.5 | 45 | 150 | 45 |
| GD-220/15-450 | 1.5 | 45 | 220 | 75 |
| GD-240/15-450 | 1.5 | 45 | 240 | 90 |
| GD-350/15-450 | 1.5 | 45 | 350 | 132 |
| GD-620/15-450 | 1.5 | 45 | 620 | 185 |
Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate: _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply: _V/ _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing
Picture Dispaly
Company strength display
After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;
Certificate display
Packaging and Shipping
FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ
2.How long is delivery time ?
Delivery time is around the 30-90 days .
3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.
4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.
5.Will you provide some spare parts of the machines?
Yes, we will .
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| After-sales Service: | Provide After-Sales Service |
|---|---|
| Warranty: | 18 Months |
| Principle: | Reciprocating Compressor |
| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Customization: |
Available
|
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|---|
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What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
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How Do Gas Air Compressors Contribute to Energy Savings?
Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:
1. Efficient Power Source:
Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.
2. Reduced Electricity Consumption:
Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.
3. Demand-Sensitive Operation:
Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.
4. Energy Recovery:
Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.
5. Proper Sizing and System Design:
Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.
6. Regular Maintenance:
Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.
7. System Optimization:
For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.
In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.
What Are the Primary Applications of Gas Air Compressors?
Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:
1. Construction Industry:
Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.
2. Agriculture and Farming:
Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.
3. Recreational Activities:
Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.
4. Mobile Service Operations:
Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.
5. Remote Job Sites:
Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.
6. Emergency and Backup Power:
In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.
7. Sandblasting and Surface Preparation:
Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.
8. Off-Road and Outdoor Equipment:
Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.
Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.
editor by CX 2024-05-03