Product Description
Reciprocating Completely Oil-Free Diaphragm Compressor
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3MPa Delivery Gas Pressure 150Nm3/hour Flow Capacity Hydrogen Chloride Industrial CO2 Diaphragm Compressor Price
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Hydrogen Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
Advantages
–No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
–Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
–Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.
The compressor is consists of a 3 pieces of diaphragms. The diaphragm is clamped along the surrounding area by the hydraulic oil side and the process gas side of the process. The diaphragm is driven by the hydraulic driver in the film head to achieve the compression and transportation of the gas. The main body of the diaphragm compressor consists of 2 systems: the hydraulic oil system and the gas compression system, and the metal membrane separates these 2 systems.
Basically, the structure of the diaphragm compressor is divided into 2 parts: the hydraulic framework and the pneumatic force framework. During the compression process, there are 2 steps: the suction stroke and the delivery stroke.
Reference specification
| Model | Cooling water consumption (t/h) | Displacement (Nm³/h) | Intake pressure (MPa) | Exhaust pressure (MPa) | Dimensions L×W×H(mm) | Weight (t) | Motor Power (kW) | |
| 1 | GL-10/160 | 1 | 10 | atmo | 16 | 2200×1200×1300 | 1.6 | 7.5 |
| 2 | GL-25/15 | 1 | 25 | tomo | 1.5 | 2200×1200×1300 | 1.6 | 7.5 |
| 3 | GL-20/12-160 | 1 | 20 | 1.2 | 16 | 2200×1200×1300 | 1.6 | 7.5 |
| 4 | GL-70/5-35 | 1.5 | 70 | 0.5 | 3.5 | 2000×1000×1200 | 1.6 | 15 |
| 5 | GL-20/10-150 | 1.5 | 20 | 1.0 | 15 | 2200×1200×1300 | 1.6 | 15 |
| 6 | GL-25/5-150 | 1.5 | 25 | 0.5 | 15 | 2200×1200×1300 | 1.6 | 15 |
| 7 | GL-45/5-150 | 2 | 45 | 0.5 | 15 | 2600×1300×1300 | 1.9 | 18.5 |
| 8 | GL-30/10-150 | 1.5 | 30 | 1.0 | 15 | 2300×1300×1300 | 1.7 | 11 |
| 9 | GL-30/5-160 | 2 | 30 | 0.5 | 16 | 2800×1300×1200 | 2.0 | 18.5 |
| 10 | GL-80/0.05-4 | 4.5 | 80 | 0.005 | 0.4 | 3500×1600×2100 | 4.5 | 37 |
| 11 | GL-110/5-25 | 1.4 | 110 | 0.5 | 2.5 | 2800×1800×2000 | 3.6 | 22 |
| 12 | GL-150/0.3-5 | 1.1 | 150 | 0.03 | 0.5 | 3230×1770×2200 | 4.2 | 18.5 |
| 13 | GL-110/10-200 | 2.1 | 110 | 1 | 20 | 2900×2000×1700 | 4 | 30 |
| 14 | GL-170/2.5-18 | 1.6 | 170 | 0.25 | 1.8 | 2900×2000×1700 | 4 | 22 |
| 15 | GL-400/20-50 | 2.2 | 400 | 2.0 | 5.0 | 4000×2500×2200 | 4.5 | 30 |
| 16 | GL-40/100 | 3.0 | 40 | 0.0 | 10 | 3700×1750×2000 | 3.8 | 30 |
| 17 | GL-900/300-500 | 3.0 | 900 | 30 | 50 | 3500×2350×2300 | 3.5 | 55 |
| 18 | GL-100/3-200 | 3.5 | 100 | 0.3 | 20 | 3700×1750×2150 | 5.2 | 55 |
Diaphragm compressors are usually driven by an electric motor and driven by a belt (many current designs use direct-drive couplings due to associated safety requirements). The belt drives the flywheel mounted on the crankshaft to rotate, and the crank drives the connecting rod into reciprocating motion. The connecting rod and the crosshead are connected by a crosshead pin, and the crosshead reciprocates on the settlement segment.
The hydraulic piston (piston rod) is mounted to the crosshead. The piston is sealed by piston rings and reciprocates in a hydraulic cylinder. Each movement of the piston generates a fixed volume of lubricating oil, thereby driving the diaphragm to reciprocate. The lubricating oil acts on the diaphragm, so it is actually the diaphragm compressed gas.
The main functions of hydraulic oil in diaphragm compressors are: lubricating moving parts; compressing gas; cooling. The circulation of lubricating oil starts from the crankcase, where the crankcase seat oil sump. The lubricating oil enters the inlet filter, and the lubricating oil is usually cooled by a water-cooled cooler. The lubricating oil then enters the mechanical oil pump and is filtered through the filter. Then the lubricating oil is divided into 2 ways, 1 way to lubricate the bearings, connecting rod small heads, etc., and the other way into the compensation pump, which is used to push the diaphragm movement.
Application of hydrogen diaphragm compressor :
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, industrial equipment, medicine, scientific research .
Our Certificate : CE and ISO certification
Our Service for diaphragm compressor :
1.Service time : 24*7 Hours
2.Customized Service
3.Perfect pre-sale,sale,after-sales service
4.FAT
5.Onsite commissioning Service
6.18 months warranty period
FAQ :
Q1.How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q2.What’s payment term?
A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q3 : How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 18 Months |
|---|---|
| Warranty: | 18months |
| Mute: | Not Mute |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Configuration: | Stationary |
| Customization: |
Available
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|---|
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What Is the Fuel Efficiency of Gas Air Compressors?
The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:
1. Engine Design and Size:
The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.
2. Load Capacity and Usage Patterns:
The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.
3. Maintenance and Tuning:
Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.
4. Operating Conditions:
The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.
5. Fuel Type:
The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.
6. Operator Skills and Practices:
The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.
It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.
Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.
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Can Gas Air Compressors Be Used for Pneumatic Tools?
Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:
1. Versatile Power Source:
Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.
2. High Power Output:
Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.
3. Mobility and Portability:
Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.
4. Continuous Operation:
Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.
5. Suitable for High-Demand Applications:
Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.
6. Flexibility in Compressor Size:
Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.
7. Reduced Dependency on Electrical Infrastructure:
Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.
It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.
In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.
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What Are the Primary Applications of Gas Air Compressors?
Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:
1. Construction Industry:
Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.
2. Agriculture and Farming:
Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.
3. Recreational Activities:
Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.
4. Mobile Service Operations:
Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.
5. Remote Job Sites:
Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.
6. Emergency and Backup Power:
In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.
7. Sandblasting and Surface Preparation:
Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.
8. Off-Road and Outdoor Equipment:
Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.
Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.
editor by CX 2024-05-02